PLC Digital Display Controller System Safety Valve Setting Equipment

Product Description

 

Product Description

 

PRODUCT DESCRIPTION :   

 

TEREK PLC digital display controller system safety valve test bench is a new type device designed and manufactured by our company. The structural design are compact, the air driven liquid booster pumps; gas/nitrogen booster pump; precision  high pressure gauge; electric connecting pressure gauge; needle valves; control switches; electromagnetic valve; pressure relief regulating valve; pneumatic control ball valve; pressure transducer; data acquisition system; hydraulic clamping device; data printer and other precision accessories are assembled in the frame or closed cabinet.

The test bench can be used to test various safety valves, such as spring direct load safety valves, power auxiliary safety valves, auxiliary loading safety valves, full open, micro open, flange, threaded safety valves, etc. The safety valve test bench is to use high-pressure air or nitrogen as a medium to test the sealing performance, jump pressure, recoil pressure, etc. of the safety valve, and is used for various safety valve setting pressure adjustment, setting pressure test, exhaust pressure test, rear seat pressure test, testing the pressure sealing performance of the safety valve, leakage rate. Our safety valve test benches have obvious advantages in terms of technology, test accuracy, safety and so on.

 

1. Automatic hydraulic clamping: Adjustable clamping force, equipped with gauges displaying corresponding clamping forces. The material of the clamping valve fittings is stainless steel.

 

2. With the same valve size, TEREK products can test higher pressures; At the same pressure, TEREK products can test larger valve sizes; Our test benches provide faster and more precise clamping forces. Control panel with different gauges for reference.

 

3. The equipment is equipped with our own air-operated booster pump products, which can quickly establish the pressure and keep the pressure constant; Using high-pressure stainless steel needle valve, two-way installation, high pressure resistance, durable; 

 

4. Typically, we use a two-stage pneumatic high-pressure gas booster pump and a high-pressure air-driven liquid pump to build a safety valve test bench. We are able to provide better technical support, price and service to our customers.

 

5. It is used to test various relief valves such as full open, micro open, metric, flange and thread. The safety valve test bench is used for various safety valve setting pressure adjustment, complete set of pressure testing, exhaust pressure testing, rear seat pressure detection, and its pressure safety performance evaluation. It has obvious advantages in technology, test accuracy, safety and other aspects.

Product Parameters

PRODUCT DETAILS: 

Safety valve test bench is used for various safety valve setting pressure adjustment. The whole set pressure detection, discharge pressure detection, back seat pressure testing, assessment of its pressure safety performance etc Main technical data for Manual/ PLC control safety valve test bench.

 

The safety valve test bench system is mainly composed of power system, valve clamping system,  testing system, electrical control system.

TVT-40-DN400-PLC: PLC control system safety valve test bench equipment

VT --- Safety valve test.

40 --- Maximum output pressure: 480 bar.

Pressure ratio: 60:1.

DN --- Nominal diameter.

400 --- Test maximum Nominal diameter of valve (400mm).

PLC --- PLC controlled test system.

Product name	PLC Digital Display Controller System Safety Valve Setting and Verification Test Equipment
Model	TVT-400-DN400-PLC
Test mediums	Low pressure gas / air / nitrogen or water
Test pressure range	1 bar to 400 bar
Boosting power source	Pneumatic gas and liquid boost pump
Test valve interface type	Threaded safety valve and flange safety valve
Gas test power source	TEREK Two-stage gas booster pump
Gas pump pressure ratio	60:1
Drive air source pressure	2-8 bar.
Test medium	Low pressure Normal air / Nitrogen
Pressure testing range	0-400 bar (0-5800 psi) for option
When the driven air pressure is 6.0 bar	Gas high pressure outlet pressure is 360 bar.
Min gas inlet pressure	1 bar
Max gas inlet pressure	10 bar
Liquid test power source	TEREK liquid booster pump
Liquid pump pressure ratio	64:1
Drive air source pressure	2-8 bar
Test medium	Water
Pressure testing range	0-400 bar (0-5800 psi) for option
When the driven air pressure is 6.0 bar	Liquid high pressure outlet pressure is 384 bar.
Liquid medium requirements	Clean water source connection to water inlet
Clamp power source	TEREK hydraulic oil booster pump
Clamp liquid pump pressure ratio	40:1 (LDD-40 pump)
Clamping way	Hydraulic cylinder clamping force
Clamping force range	30Tons
Clamping table clamping or opening control	Electrical button switch control
Test valve diameter	DN15-DN400 (0.8inch-15.7inch)
Test thread specification adapter	NPT1/4 , BSP 1/4 , NPT1/2 , NPT3/8 , NPT 1 , etc
Pressure control accuracy	Less than 0.5%F.S;
Pressure measurement accuracy	CL 0.4 Precision Pressure gauge
Valves and piping	High pressure needle valve and stainless steel piping
Precision pressure range scale	0-25 bar, 0 -100 bar, 0-250 bar and 0-600 bar
Precision pressure gauge quantity	2 pieces per range
Control and testing	PLC Digital Display Controller, you can preset clamping pressure and test pressure.
Supply voltage	50Hz -60Hz, 220V single phase
Device configuration	PLC console and clamping table
Control console weight	420 KG
Control console size	1430*900*1600 mm
Control console packing size	1510*1010*1770 mm
Clamping table weight	750 KG
Clamping table size	1450*900*1726 mm
Clamping table packing size	1550*1000*1950 mm
Packing type	Standard export wooden case
Production time	20-25 working days after receipt of payment
Delivery way	The supplier will arrange the sea freight transportation.
Provide provide high pressure test connecting pipe, high pressure gas pipe of nitrogen cylinder, operation instruction, operation video, repair kit, seal gasket, screw fitting, seal ring, joint fitting, PU air pipe, provide flange connection fittings and threaded connection fittings of corresponding specifications. USB disk (Including equipment pictures, operation instructions and operation video files.) etc

Detailed Photos

PRODUCT PICTURES: 

System configuration:

The safety valve test bench system is mainly composed of power system, valve clamping system,  testing system, electrical control system.

1)Power system:
Air drive gas or nitrogen booster pump, air driving pressure 2-8 bar; High pressure testing range: 0-400 bar for option; Provide high pressure for valve test.

2)Clamping system: 
The clamping system is powered by the 0-32mpa output pressure provided by the LDD40 hydraulic booster pump, and the clamping force fully meets the pressure requirements of the safety valve. The safety valve adopts the corresponding connecting fixture of the specification, and is connected with the high-pressure pump gas pipeline;

Cylinder pressure to ensure the sealing between the measured part and the pipeline, separate operation. The liquid booster pump provides high pressure power. Cylinder clamping ensures the sealing between the tested parts and the pipeline.

3)Test system:
Pressure range: 0-1MPA, 0-2.5 MPA, 0 -10 MPA, 0-25 MPA and 0-60MPA. The performance index is up to the accuracy of ± 1%FS, and the range ratio is 60:1 and 64:1.

4) Electrical control and output system:
Reliable and high quality electrical components ensure high efficiency of the testing process.
The main parts of the equipment are assembled in closed stainless steel cabinet or stainless steel frames.The pressure gauge, valve and pressure regulator will be mounted on the panel. The corresponding sign will also be marked on the panel.

Our Advantages

WHY CHOOSE TEREK PUMP:

• Safety operation: Using driven gas, no risk for explosion and spark, it can be used in hazardous locations.
• Flexible application: Different series of pumps can be used to obtain different pressure intervals and flow intervals. 
• Simple maintenance: Compared with other air-driving pumps, the pneumatic booster pump can perform the same job as other gas drive pumps, but with fewer parts and seals, and easier maintenance.
• Reliable construction, long life, high stability, no electricity required, simple maintenance.
• Automatic pressure holding: Whatever the cause of the pressure drop, the pump will automatically start, keep the loop pressure constant.

Pneumatic pressurization technology is used to stabilize the pressure without fluctuation, and the output pressure can be adjusted. Automatic clamping system for quick valve installation and positioning.

Clamping pressure source pneumatic liquid booster pump, high pressure and stable output pressure.

All high pressure valves, pipelines and joints are made of stainless steel.

The clamping table adopts the three claws type, with stable output force and uniform pressure distribution Low maintenance expense.

Application Fields:

Used for testing all kinds of safety valve, such as spring directly load safety valve, power assisted safety valve, supplementary loaded safety valve, fully open, slightly open, flange, thread type safety valve. Safety valve test bench is to use high pressure air or nitrogen as the medium to test the sealing performance of the safety valve, jump pressure, back seat pressure, etc., for a variety of safety valve set pressure adjustment, set pressure test, discharge pressure test, back seat pressure test, test the pressure sealing performance of the safety valve, leakage rate. Safety Relief Valve Test bench has obvious advantages in techniques, test accuracy, safety etc.

The safety valve checkout platform is a device that simulates the working environment of the safety valve offline and makes the internal pressure rise to the safety valve lift.

At the same time, the pressure gauge on the device can show the starting pressure of the safety valve.

The test pressure can be checked to check the starting pressure (also called opening pressure, setting pressure) of the safety valve.  Suitable for performance testing of fixed pressure, backseat pressure and tightness of direct loading and pilot safety valves.

Packaging & Shipping:

 

FAQ

FREQUENTLY ASKED QUESTION:
Q1. Where is your factory located ? How can I visit there?
Our factory is located in Jinan city, Shang dong Province, China. We can go to Jinan airport and wait for your arrival.
Q2 : Do you have stock for all items?
A:In general, we have some stock, while if you need a bulk order, we still need time to produce it. Of course, we will inform all details you before your payment.
Q3. How long can be finished the goods ?
A : Sample order : within one week ; 
Large order : 15-25 days ; According to your purchase quantity.
Q4. At which port do you usually ship the good?
We usually ship goods via Qingdao port of China.
Q5 : What is payment terms ?
A: Sample order : 100% full payment before start to production; 
Large order : 30% deposit first, 70% pay after see the BL copy ;
Q6: Can give free sample ?
A : Free : if small spare parts and the cost not too much is ok ; 
Not Free : the cost expensive and all the machine can not be free ;

Company Information:

TEREK company focus on high pressure fluid transfer all the time and supply perfect high pressure fluid transfer solution and service. Supplying high-quality product and service is the eternal aim of TEREK.
As the experienced manufacturer of industrial booster pump, the technology of air driven booster pump and pressurization system reach to a good level. It can pressurize most liquid, such as oil, water, corrosive liquid and chemical liquid applications. High quality seals, long service life available.
Based on the high quality of our products, reasonable prices and excellent after-sales service, we have gained a high reputation in this field of fluid pressure control equipment.

Our main products including:
Pneumatic gas/liquid booster pumps.
Refrigerant booster pump and air amplifier.
Fluid pressurized hydrostatic hydraulic pressure test equipment or high pressure chemical fluid injection equipment.
High pressure oxygen, hydrogen, nitrogen, argon, Helium, N2O, CO2 or other gas pressurized transfer refilling equipment or gas injection equipment.
Pneumatic pump glycerin oil pressurized injection equipment.
LPG / Propane and butane pressurized transfer filling station equipment.
Pipe/tube/valve/cylinder/brake pipe, automobile pipe, aircraft hydraulic pipe, pressure vessels hydraulic pressure test machine(Computer control or manual control or Intelligent digital display instrument).
MCU Intelligent digital display instrument pneumatic gas booster pump system leak test bench.
Computer control / Intelligent instrument control safety relief valve PSV test bench.
Portable safety valve test clamping table and test equipment.
Online safety valve test instrument equipment